Welcome to Seven Canyons Composites™!

Interested in seeing our products or having something custom made? See more and do more with Seven Canyons Composites™.

About Seven Canyons Composites™

Seven Canyons Composites™ is a product line of Advanced Composites, Inc. (ACI). Our primary direction is frac balls, downhole tubing, frac plugs and plug development as well as other products for the oilfield services energy sector. Seven Canyons Composites™ is focused on developing innovative tools with competitive pricing for drilling and hydraulic fracturing operations. We also offer raw fiberglass epoxy tubing for frac plugs if you’re looking to design your own.

Seven Canyons Composites™ growing product line has been produced per ISO 9001:2015 and AS9100D certification for design and manufacturing of composite structures. All Seven Canyons Composites™ customers benefit from engineering and manufacturing processes subjected to rigorous quality control standards.

For more information about Advanced Composites, Inc. please visit us here.

Design

composite frac ball engineering

Unlike traditional composite frac balls, there is no well defined 2-dimension ply structure that can create a failure mode along a shear plane as illustrated in the model above.  In addition to isotropic material characteristics as a result of multiple fiber orientations, the patent pending coreless filament winding, ultra-high compression molding of the pre-form from which the ball is produced dramatically reduces the void content compared to traditional composite processing techniques. The absence of voids is evidenced from the translucent appearance of the product. The end result being a ball with higher, more consistent performance in extreme conditions and independent orientation.

Testing

CMM Precision Testing

The FWC Composite Frac Ball has been tested and certified for pressure holding capability of 10,000 PSI at 350° F by a third party independent lab.  Custom testing for customer specifications and fixturing at other temperatures and pressures is available.  All FWC Composite Frac Balls are inspected for dimension, surface finish, and process conformance prior to shipment.  Third party test reports available upon request. Product traceability per ISO 9001:2015 and AS9100D quality standard.

Performance

hydraulic-fracturing

FWC-series Composite Frac Balls are engineered to overcome issues related to typical composite frac ball construction.  Utilizing a patent-pending process and design, FWC-series Composite Frac Balls maintain performance regardless of the orientation of the ball on the ball seat. Continuous fiber reinforcement in multiple orientations allow the ball to provide similar performance in all orientations.

Frac Ball

The patent pending FWC Composite Frac Ball by Seven Canyons Composites has been designed and manufactured utilizing a coreless filament wound, ultra-high compression molded process. The result is a composite frac ball that has outstanding pressure and temperature performance regardless of ball orientation on the ball seat.

PRECISION COMPOSITE FRAC BALLS

  • Current stock diameter – 2.25  inch.
    (additional sizes available upon request)
  • Material – Fiber Glass Reinforced Epoxy Resin.
  • Pressure Capability* – 10,000 psi TYP
  • Temperature Capability* – 350 F°
  • Diameter Tolerance – (+/- 0.002 in)
  • Specific Gravity – 2.0-2.2
  • Surface Finish – 50 Ra
  • Patent Pending

*Frac balls have been tested and independently verified for performance at 350° F at 10,000 PSI by a 3rd party testing company. In-house testing per customer specifications and fixturing at other temperatures and pressures is available.

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Composite Frac Ball

Frac Plug

The SCC 4.5 Frac Plug is a filament wound, CNC machined, composite plug which allows faster mill out times than metallic plugs. The plug has been tested by an independent 3rd party vendor to ensure performance. The plug is intended for zonal isolation during well stimulation in conditions up to 300°F and 11000 psi. Each plug goes through a rigorous quality control verification process that conforms to AS9100 standards.

Composite Frac Plug - Seven Canyons Composites

PRECISION COMPOSITE FRAC PLUGS

  • Use with 4.5” 13.5# P110 casing. (3.92”-3.992” ID)
  • Max temperature: 300°F.
  • Max pressure: 11000 PSI.
  • Plug length: 26.275”
  • Frac ball: Ball drop, 2.25”
  • Setting tool: Baker 10 setting tool

*Frac plugs have been tested and independently verified for performance at 300° F and 11,000 PSI by an independent 3rd party testing laboratory.

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Drill Deeper

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SEVEN CANYONS COMPOSITES ™
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2575 S 3270 W
Salt Lake City, UT 84119

[email protected]

Ph: 801-467-1204